Urja Pharmaceuticals is a SSI Unit, funded and promoted by Non-Resident Indians, and is situated about 35 Kms. away, North of Ahmedabad, Gujarat, India and is surrounded by natural greenery. The company is ideally located near The Six Lane Ahmedabad- Mehsana Highway and has all the necessary infrastructures for a great Production Center. The Company is engaged in manufacturing Pain Relieving Ayurvedic Medicines under the license No. GA/ 873 in Form No. 25-D dated 20/4/1993, issued by Food And Drug Control Administration, Gandhinagar, Gujarat State, India, Under the provisions of Drugs And Cosmetic Act, 1940 and the rules there in. Under the said license, the firm is permitted to manufacture the products and is allowed to the sell Nationally or Internationally, by way of Export. PLANT CAPACITY. Land 4000 Sq. Mt. Plot. Building. Manufacturing area: 7000 Sq. Feet. Ware House area: 4000 Sq. Feet. PRODUCTION CAPACITY.
Products Capacity Per Annum (300 days and single shift basis.) Liquids 3,00,000 Liters. Tablets. 45 Millions. Capsules. 18 Millions Powders 50 Tons. Ointments. 1.2 Millions.
We have employed well qualified Personnel for Production, Quality Control and Ware House
management. We also have a Computerized Account Department and state of the art Inventory
Control System.
Company has a list of Vendors for supplying Raw & Packing Materials. Products are evaluated
and periodical vendor audits are conducted. Preventive maintenances are done on a routine basis,
to keep the production machines in proper working condition. Scales, Balances and Equipments
are calibrated periodically to ensure product quality. Market complaints are viewed
seriously and prompt actions are initiated to find the root cause and to prevent such occurrences
happening again.
PLANT AND MACHINERY.
TABLET SECTION.
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Sl.No. |
Name of the Machine And Equipment |
Number. |
Capacity. |
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1 |
Planetary Mixer |
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1 |
150 Lts. |
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2 |
Multi Mill |
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1 |
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3 |
Sifter |
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1 |
20" Dia. |
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4 |
Drum Mixture |
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1 |
100 Kgs. |
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5 |
Rotary Tablet Compression Machine (16 Station) |
1 |
450 tab./min. |
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6 |
Slugging Machine. |
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1 |
250 Slug/ min. |
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7 |
Coating Pan. |
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1 |
48" Dia. |
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8 |
Polishing Pan |
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1 |
48" Dia. |
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9 |
Tray Dryer |
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1 |
48 Trays. |
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10 |
Strip Packing Machine. Die- Craft Eng.) |
1 |
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11 |
S. S. 316 Drum. |
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1 |
100 Kgs. |
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12 |
S. S. 316 Drum with wheel. |
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1 |
100 Kgs. |
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13 |
Dehumidifier |
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1 |
5% RH, 12500 CFM |
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14 |
Air Conditioner. |
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1 |
1.5 Ton. |
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15 |
Friability Tester. |
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1 |
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16 |
D.T Apparatus. |
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1 |
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17 |
Hardness Tester. |
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1 |
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18 |
Weighing Balance (Electronics) |
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1 |
200 gms. |
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19 |
Die-Punch Cabinet. |
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3 |
16 Set. |
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20 |
Die-Punch Cabinet. |
Set 9.5 mm Concave |
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16 |
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21 |
Die-Punch Cabinet. |
Set 12.5 mm Round |
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16 |
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22 |
Die-Punch Cabinet. |
Set Capsule Shape. |
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16 |
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23 |
S.S. 316 Round Scoop. |
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2 Nos. |
2.5 Kg. |
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24 |
Stirrer Magnetic. |
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1 No. |
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CAPSULE SECTION.
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1 |
Capsule Filling Machine- Hand Operated. |
2 Nos. |
300 Cap./ Single Stroke. |
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2 |
Dehumidifier |
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1 No. |
5% RH, 12500 CFM. |
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3 |
Double Cone Blender. |
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1 No. |
50.00 Kg. |
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4 |
Air Conditioner. |
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1 No. |
1.5 Ton. |
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5 |
Weighing Balance. |
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1 No. |
200 gm. |
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6 |
Capsule Inspection Table. |
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3 Nos. |
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OINTMENT SECTION.
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1 |
S. S. 316 Jacketed Tank. |
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2 Nos. |
500 Kg. |
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2 |
Tube Filling Machine. |
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1 No |
1200 Tubes/ Hr. |
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3 |
Magnetic Stirrer. |
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1 No. |
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4 |
S. S. 316 Wheel Vessels. |
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1 No. |
100 Kg. |
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5 |
Micro Pulverizer. |
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1 No. |
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6 |
Weighing Balance. |
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1 No. |
50 Kg. |
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7 |
Weighing Balance. |
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1 No. |
200 gms. |
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LIQUID SECTION.
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SL. No. |
Name of the Machine and Equipments. |
No. |
Capacity |
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1 |
De-mineralized Water Plant. |
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1 No. |
1200 Lt./ Regen. |
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2 |
Colloid Mill. |
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1 No. |
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3 |
Filter Press. |
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1 No. |
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4 |
Transfer Pump. |
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1 No. |
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5 |
Double Head Liquid Filling Machine. |
1 No. |
1000 Bottles/ hr. |
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6 |
Cap Sealing Machine. |
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1 No. |
1200 Bottles/ hr. |
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7 |
Bottle Washing Unit. |
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1 No. |
1000 Bottles/ hr. |
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8 |
Bottle Dryer. |
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1 No. |
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9 |
S. S. 316 Jacketed Tank With Stirrer. |
1 No. |
500 Ltr. |
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10 |
S. S. 316 Storage Tank. |
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2 Nos. |
1000 Ltr. |
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11 |
S. S. 316 Receiver Tank. |
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1 No. |
500 Ltr. |
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12 |
5' S. S. 316 Scoop. |
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2 Nos. |
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13 |
S. S. 316 Vessels. |
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2 Nos. |
10 Ltr. |
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14 |
S. S. 316 Vessels. |
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3 Nos. |
5 Ltr. |
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15 |
Sintex Plastic Tank. |
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2 Nos |
250 Ltr. |
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PACKING DEPARTMENT.
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1 |
Bottle Inspection Unit. |
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1 No |
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2 |
Table Inspection Unit |
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1 No |
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3 |
Conveyor Belt |
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1 No |
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4 |
Label Printing Machine. |
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1 No |
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5 |
Label Gumming Machine. |
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1 No |
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6 |
Manual Strapping Machine. |
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1 No |
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7 |
S. S. 316 Stools for Operators. |
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6 Nos. |
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8 |
Hydraulic Pellets Elevator Truck. |
2 Nos |
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LABORATORY EQUIPMENTS.
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Sl. No. |
Name Of The Equipment |
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Nos. |
Make |
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1 |
Spectrophotometer |
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1 |
Shimazu. |
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2 |
Refractometer |
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1 |
Rajdhani. |
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3 |
Polari meter. |
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1 |
C. Abhykumar. |
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4 |
Kark-Ficsher Unit. |
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1 |
Camp Bell. |
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5 |
PH Meter |
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1 |
C. Abhykumar. |
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6 |
Centrifuge |
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1 |
C. Abhykumar. |
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7 |
Muffle Furnace. |
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1 |
Tempo. |
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8 |
Oven. |
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1 |
Tempo. |
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9 |
Desiccators. |
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1 |
Tempo. |
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10 |
Melting Point Apparatus. |
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1 |
Tempo. |
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11 |
T L C |
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1 |
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12 |
Laboratory Magnetic Stirrer. |
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1 |
Remi |
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13 |
Refrigerator. |
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1 |
L G |
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14 |
Electronic Balance. |
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1 |
Dhona. |
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15 |
Air Conditioner, 1.5 Ton. |
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1 |
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16 |
Hot Plate. |
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1 |
Tempo |
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17 |
Water Bath. |
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1 |
Tempo. |
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18 |
Microscope. |
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1 |
Rajdhani. |
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19 |
Laboratory Distillation Unit. |
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1 |
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DOCUMENTATION.
We have a well designed documentation system for preparation, revision and distribution to
Manufacturing, Q C, House Keeping, Sanitation and Safety procedures.
PRODUCTION.
All incoming materials are subjected to physical verification- quantitatively as well as qualitatively.
Reports are prepared for any damage or shortage and alerted Q C department and Purchase
departments. The material is then transferred to the sampling zone where the samples are taken
for analysis as per specification.
Approved materials are transferred to Approved Zone and the Rejected materials are transferred to
the Notified Rejection area. At every stage of the process, appropriate stating labels are affixed.
The Rejected materials, after completing the formalities are sent back to the supplier with
proper documentation.
QUALITY CONTROL SYSTEM.
The Quality Control Department is headed by Quality Control in-charge, having appropriate
qualification and experience. Testing of Raw Material, Packing Material, in-process samples,
semi finished and finished products are carried out in the laboratory as per IP, BP, USP and
in-house specification.
All the incoming material are tested per specification, before releasing for production. If a material
does not qualify or meet the specification, then it is transferred to Notified Rejection area. After
completing the necessary formalities, it is send back to the supplier.
During the manufacturing, in-process Samples are drawn and analyzed per specification and
the results are reported to Production Department. If the product meet the specification, it is
released to the Stores for Distribution.
All batch samples of the finished products are preserved till six months after expiry of products,
with all necessary documentation.
DISTRIBUTION.
Finished goods are transferred to distribution store where each product is stored at its
recommended storage condition. As per the order of consignee, it is packed and transferred by
suitable means of consignee point.
SAFETY.
Safety is very important aspect in any Industry where Machines and Humans are involved. We
give high importance to safety and give our work force necessary training and information to fight
Fire Hazards, Electric Hazards and Chemical Hazards. Fire fighting Equipments are placed
at strategic points with instructions for use against various types of fires. Our maintenance
men are encouraged to follow Lock-Out Tag- Out procedures while working on machine repairs.